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US auto regulators open probe into nearly 115,000 Rivian vehicles
May 28, 2026
📍 Philadelphia, PA, USA
🚗⚠️ U.S. regulators have opened a new investigation into nearly **115,000 Rivian electric vehicles** after reports that a rear suspension component known as the **toe link** may fail while driving, potentially causing vehicles to suddenly swerve across lanes and increasing crash risks. According to the National Highway Traffic Safety Administration (NHTSA), at least one reported incident resulted in a collision involving another vehicle and a roadside barrier, raising fresh safety concerns for the fast-growing EV manufacturer.
The investigation focuses on Rivian’s popular **R1T pickup truck and R1S SUV**, with regulators evaluating whether the rear toe link joint is vulnerable under normal road conditions and whether Rivian’s current repair procedures are sufficient. The issue follows an earlier Rivian recall involving nearly **20,000 vehicles** earlier this year tied to incorrectly assembled rear toe-link bolts, showing continued scrutiny around the company’s vehicle reliability and manufacturing processes.
The probe comes at a critical moment for Rivian as the company prepares for the launch of its highly anticipated **R2 SUV**, expected to become its first mass-market vehicle. Rivian hopes the more affordable R2 — projected to start below **$60,000**, with future versions closer to **$45,000** — will dramatically expand sales and help move the company toward profitability after years of heavy investment and financial losses. CEO **RJ Scaringe** has described the R2 as one of the company’s most important launches since Rivian’s founding in 2009.
The situation also highlights growing pressure across the broader auto industry, where multiple automakers including **Ford, Volvo, Audi, Porsche, and Honda** have recently faced recalls and investigations linked to safety defects, software failures, and manufacturing quality concerns. As electric vehicle adoption accelerates worldwide, regulators are placing increasing attention on reliability, safety standards, and the long-term durability of next-generation EV platforms. 🔋🚘
The investigation focuses on Rivian’s popular **R1T pickup truck and R1S SUV**, with regulators evaluating whether the rear toe link joint is vulnerable under normal road conditions and whether Rivian’s current repair procedures are sufficient. The issue follows an earlier Rivian recall involving nearly **20,000 vehicles** earlier this year tied to incorrectly assembled rear toe-link bolts, showing continued scrutiny around the company’s vehicle reliability and manufacturing processes.
The probe comes at a critical moment for Rivian as the company prepares for the launch of its highly anticipated **R2 SUV**, expected to become its first mass-market vehicle. Rivian hopes the more affordable R2 — projected to start below **$60,000**, with future versions closer to **$45,000** — will dramatically expand sales and help move the company toward profitability after years of heavy investment and financial losses. CEO **RJ Scaringe** has described the R2 as one of the company’s most important launches since Rivian’s founding in 2009.
The situation also highlights growing pressure across the broader auto industry, where multiple automakers including **Ford, Volvo, Audi, Porsche, and Honda** have recently faced recalls and investigations linked to safety defects, software failures, and manufacturing quality concerns. As electric vehicle adoption accelerates worldwide, regulators are placing increasing attention on reliability, safety standards, and the long-term durability of next-generation EV platforms. 🔋🚘
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